Dayu Electronics: Precision Level Monitoring Solution for Water-Based Paint Tanks in Automotive and Production Industries

In automotive manufacturing and various production industries, precise level monitoring of water-based paint tanks is a critical link to ensuring production continuity and controlling product quality. Some customers face challenges in water-based paint tank monitoring, such as diverse tank sizes, special medium characteristics, and high costs of imported equipment. Dayu Electronics' integrated ultrasonic level meter (corrosion-proof and explosion-proof type) precisely meets the needs of water-based paint monitoring, successfully replacing imported products and providing customers with an efficient, reliable, and cost-effective level monitoring solution.

Addressing the core needs of customers, we conducted an in-depth analysis of the working conditions: customers use stainless steel tanks of three sizes—400mm, 600mm, and 750mm—with no internal agitation and no material buildup. The medium is water-based paint, which is somewhat corrosive to the conveying pipeline. Metal dissolution can disperse particulates that may be drawn out, potentially affecting the monitoring equipment and thus the accuracy of level data. Based on these characteristics, we specifically recommend the corrosion-proof and explosion-proof integrated ultrasonic level meter, fully adapted to the working conditions from material selection to design.

The product's core advantages align with customer needs. The probe uses model DYA-100-02PE, featuring PVDF corrosion-resistant material, which effectively withstands the corrosive nature of water-based paint, prevents equipment damage caused by medium erosion, ensures long-term stable operation, and eliminates the impact of particulate draw-out on measurement accuracy from the source. Considering the product's 130mm blind zone and the customer's tank sizes, we recommend pairing it with a DN100 or DN150 guide pipe (approximately 200mm in height), perfectly resolving the blind zone issue, ensuring full-range level monitoring coverage of the tank, and providing accurate data.

As a high-quality alternative to imported products, this integrated ultrasonic level meter not only performs comparably to imported equipment but also offers higher cost-effectiveness and easier installation and maintenance. The device features an integrated design with a compact structure, meeting the installation requirements of stainless steel tanks without complex modifications, ensuring efficient deployment. It also has corrosion-proof and explosion-proof properties, complying with production workshop safety standards, balancing practicality and safety.

Currently, this product has been successfully applied to water-based paint tank level monitoring in the automotive industry and various production industries, accurately capturing level changes, providing reliable data support for production batching and inventory management, and effectively avoiding production waste or quality issues caused by inaccurate level monitoring. Dayu Electronics always prioritizes customer needs, leveraging professional product design and customized solutions to help enterprises reduce operational and maintenance costs, improve production efficiency, replace imports with domestic strength, and safeguard precise control at every stage of production.